Industrial Automation Solutions

Boosting Efficiency with Industrial Automation Solutions

The demand for increased production in the manufacturing sector has led to the development of machines and equipment designed to enhance productivity.

These industrial automation solutions, digitally programmed to perform tasks traditionally done by humans, are revolutionizing the industry by speeding up decision-making and automating routine processes.

Source of Our Industrial Automation Equipment

Electricom Solutions Ltd sources its industrial automation solutions from DELTA, a leader in the industry with over 20 years of experience in providing green manufacturing solutions.

The range of industrial automation solutions we offer includes:

  • Industrial control and communication
  • Power quality improvement
  • Human-machine interfaces
  • Sensors and drives
  • Motion control systems
  • Meters and robot solutions

Additionally, we provide comprehensive monitoring and management systems such as SCADA and industrial EMS to ensure complete manufacturing solutions.

Types of Industrial Automation Solutions

Industrial automation solutions can be classified based on their level of integration and flexibility in industrial activities.

Here are the different types of industrial automation applications we offer:

Fixed Automation

Ideal for large production volumes, fixed industrial automation solutions are designed to perform set operations over extended periods. These machines are well-suited for discrete manufacturing processes such as paint shops, distillation, and transfer lines.

Programmable Automation

Programmable industrial automation solutions are cost-effective due to their ability to maintain functionality over long periods without changes. Suitable for low to medium production volumes, these systems are often used in applications like paper and steel rolling mills.

They are favored for their electronically controlled functionality sequence and machine configuration.

Flexible Automation

Flexible industrial automation solutions are perfect for processing batches in low to medium production. These systems are computer-controlled with human input for programming and command entry.

They can automatically adapt to product changes within the system, making them ideal for operations that require frequent adjustments.

Integrated Automation

Integrated industrial automation solutions offer complete factory automation using computer technology. These systems provide numerous technological advantages, including:

  • Flexible machine systems
  • Automated conveyors and cranes
  • Automatic storage and retrieval systems
  • Computer-enabled process planning
  • Automated robots
  • Computerized numerical control machine tools

Features of Our Industrial Automation Solutions

Our products from DELTA come with a wide range of features to meet various industrial needs:

  • Inverters/AC Motor Drives:Including high-frequency motor drives.
  • Servo Systems:Featuring AC servo motors and drives, CNC solutions, PC-based motion control solutions, and PLC-based motion controllers.
  • Programmable Logic Controllers (PLC)
  • Human-Machine Interfaces:Including touch panels and text panels.
  • Industrial Field Bus Solutions
  • Industrial Ethernet Solutions and Industrial PCs
  • Field Devices:Such as temperature controllers, machine vision systems, barcode scanners, vision sensors, industrial power supplies (IPS), power meters, pressure sensors, and gas flow meters.

Industrial automation relies on various components and parts to automate processes and enhance efficiency in manufacturing and other industries. Here are some essential components commonly used in industrial automation systems commonly supplied by Electricom Solutions Ltd:

  1. Sensors:
  1. Proximity Sensors: Detect the presence or absence of objects without physical contact.
  2. Temperature Sensors: Monitor temperature variations in machinery or environments.
  3. Pressure Sensors: Measure pressure changes in systems or equipment.
  4. Position Sensors: Determine the position of components or objects in a system.
  5. Flow Sensors: Measure the flow rate of liquids or gases in pipes.
  1. Actuators:
  1. Electric Motors: Convert electrical energy into mechanical motion.
  2. Pneumatic Actuators: Use compressed air to generate motion in industrial applications.
  3. Hydraulic Actuators: Utilize hydraulic pressure to create mechanical movement.
  1. Controllers:
  1. Programmable Logic Controllers (PLCs): Control and automate machinery or processes based on programmed logic.
  2. Industrial PCs (IPC): Specialized computers designed for industrial applications, capable of handling harsh environments.
  3. Microcontrollers: Embedded within devices or machinery to manage specific functions or processes.
  1. Human-Machine Interface (HMI):
  1. Touch Panels: Allow operators to interact with machines or systems through a graphical interface.
  2. Control Panels: Provide control options and visual feedback for monitoring and managing processes.
  1. Industrial Communication Protocols:
  1. Ethernet/IP, Profinet, Modbus: Standardized communication protocols enabling data exchange between devices and systems in industrial environments.
  2. Fieldbus Systems: Enable communication among various field devices, such as sensors and actuators.
  1. Robotics:
  1. Robotic Arms: Perform various tasks such as assembly, welding, packaging, and more.
  2. Automated Guided Vehicles (AGVs): Autonomous vehicles used for material handling in industrial settings.
  3. Cobots (Collaborative Robots): Designed to work safely alongside humans, aiding in tasks that require human-machine collaboration.
  1. Safety Components:
  1. Safety Switches and Relays: Ensure safety by stopping or interrupting processes in hazardous situations.
  2. Emergency Stop Buttons: Immediate shut-off devices in emergencies to prevent accidents.
  1. Power Supply and Distribution:
  1. Industrial Power Supplies: Provide stable power to various components in an industrial setup.
  2. Distribution Panels: Manage and distribute power to different parts of the system.
  1. Vision Systems:
  1. Machine Vision Cameras: Capture images for inspection, quality control, and guidance.
  2. Image Processing Software: Analyze images for defect detection, measurement, and identification.
  1. Industrial Networking Equipment:
  1. Switches, Routers, and Gateways: Facilitate data transfer and communication between devices and systems.

These components collectively form the backbone of industrial automation, enabling streamlined and efficient manufacturing processes, increased productivity, improved quality control, and enhanced safety measures in industrial settings.

Human-Machine Interface (HMI)

This includes touchscreens, operator panels, or software that allows human operators to interact with the automation system. HMIs display information and enable control and monitoring of processes.

Sensors and Transducers

These devices detect changes in the environment and provide feedback to the control system.  These include proximity sensors, temperature sensors, pressure sensors, and photoelectric sensors.

Programmable Logic Controllers (PLCs)

PLCs are ruggedized computers used to control manufacturing processes. They receive information from input devices, process the data, and trigger outputs based on a programmed logic.

Actuators

These devices convert control signals from the PLC or other control systems into physical action. Examples include motors, pneumatic cylinders, solenoid valves, and hydraulic actuators.

Industrial Robots

These are programmable machines that automate tasks traditionally done by humans. They consist of robotic arms, grippers, and various end-of-arm tooling for different applications.

Motion Control Systems

These parts include servo motors, drives, and controllers that precisely control the movement of machinery, providing accuracy and repeatability.

Safety Components

Safety is critical in industrial automation. Emergency stop buttons, light curtains, interlock switches, and safety relays are among the parts used to ensure a safe working environment.

Communication Protocols and Networking Devices

 Industrial automation systems often use protocols like Modbus, Ethernet/IP, or Profibus to facilitate communication between various components. Switches, routers, and gateways are used for networking.

Power Supplies and Distribution Equipment

Transformers, power supplies, and distribution panels ensure reliable power distribution to the different components of the automation system.

Machine Vision Systems

These systems use cameras, image processing, and analysis to inspect, measure, and guide robotic operations in industrial settings.

Control Valves and Instrumentation

Used in process industries like oil and gas, control valves, flow meters, and instrumentation devices help regulate fluid flow, pressure, and temperature.

These parts collectively form the backbone of an industrial automation system, allowing for increased efficiency, precision, and reliability in manufacturing and industrial processes. They’re often integrated and customized according to specific industry requirements.

Discover the Future of Manufacturing

Investing in industrial automation solutions from Electricom Solutions Ltd ensures that your manufacturing processes are efficient, reliable, and scalable.

While the initial cost of industrial automation systems can be high, including electricity bills, we offer energy audits and optimization services to help manage and reduce these costs.

Visit our shop today to explore our range of industrial automation solutions and discover the benefits they can bring to your business.

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